Industrial continuous decontamination system custom - FDS
Modular continuous systems for all types of industrial effluents
Model: FDS (continuous)
Capacity: from 2.500 to more than 190.000 liters/day
Technology: Continuous
Energy: Electricity or steam
Conception: Standard or custom
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Equipment for the secure continuous treatment of large effluent volumes
Actini Group’s patented FDS continuous systems are available in standard or fully customizable versions, offering optimal flexibility to meet the specific needs of each facility. With a wide range of capacities, they can decontaminate from 500 to 12,000 liters of effluents per hour, or from 2,500 to over 190,000 liters per day.
Designed and optimized by Actini Group, these continuous decontaminators can operate on electricity or steam, ensuring fast and efficient treatment of large effluent volumes. Their compact and fully secure design not only guarantees reliable decontamination but also protects operators, ensures environmental safety, and provides automated cycle management, integrating all process steps for complete traceability and simplified operation.
Secure & traceable effluent decontamination process
Automatic effluent decontamination process
Before contaminated effluents are admitted, the decontaminator operates with water from the launch tank until flow and treatment temperature values stabilize.
Once stabilization is achieved, the effluents are sent into the system, heated to the required treatment temperature for the specified time, and then discharged to the sewer.
In case of loss of the treatment setpoint or chamber value (measured by the flow meter), the system automatically diverts the effluents to the storage tank, then switches to a sanitation cycle, followed by a washing cycle if necessary.
After successful sanitation, a new decontamination cycle can automatically start if effluent treatment is required.
At the end of the cycle, the machine systematically performs a sanitation cycle followed by a washing cycle if needed, ensuring the system is fully decontaminated and ready for the next cycle.
Supervision, Automation & Commissioning
The system is fully automated, providing complete and continuous supervision of the entire process (from contaminated liquid collection to decontaminated liquid discharge). This automation ensures safe, stable, and traceable operation, reducing manual interventions and the risk of errors while ensuring full compliance with safety and biosafety requirements.
Treatment cycles are managed by a programmable logic controller (PLC), which precisely controls each critical parameter (temperature, pressure, flow, duration). All operations are monitored and controlled via an ergonomic touchscreen located on the front of the electrical cabinet, providing simple, intuitive, and quick access to control, history, and maintenance functions.
Before installation, each unit is factory-tested and pre-validated according to a rigorous protocol to ensure system compliance, performance, and safety. This approach significantly reduces on-site installation and commissioning time while ensuring optimal and reliable operation from the moment the system goes into production at the client’s facility.
Our custom continuous decontamination systems
MODELS |
HOURLY CAPACITY |
DAILY CAPACITY* |
ENERGY |
TECHNOLOGY |
|---|---|---|---|---|
| FDS-500 | 500 liters | 2.500 to 8.000 liters | Electricity or steam | Continuous |
| FDS-1000 | 1 000 liters | 5.000 to 16.000 liters | Electricity or steam | Continuous |
| FDS-3000 | 3 000 liters | 15.000 to 48.000 liters | Electricity or steam | Continuous |
| FDS-6000 | 6 000 liters | 30.000 to 96.000 liters | Electricity or steam | Continuous |
| FDS-9000 | 9000 liters | 45.000 to 144.000 liters | Steam | Continuous |
| FDS-12000 | 12 000 liters | 60.000 to 192.000 liters | Steam | Continuous |
| FDS PLUS | Adjustable to requirements | Over 190.000 liters | Steam | Continuous |
*Daily capacity for continuous systems: based on operation of 16 hours per day.
Our continuous systems can operate up to 24 hours a day, depending on operating conditions.
Product highlights
Treatment program
• 135°C for 2 minutes (adjustable according to specifications) (conventional or non-conventional germs)) • F0 from 25 to 50 according to required safety levels
Energy
• Electricity or Steam • Integrated energy recovery section
Technology
• Patented heating technologies • ACTITUBE for steam systems • ACTIJOULE for all-electric systems
Layout
• Very compact design • For example, less than 9 m² to treat 100,000 liters/day
Operation
Reliable & energy-efficient technology for effluent treatment
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Compliance with the highest containment requirements: BSL 3 / SIL 3
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Steam or fully electric operation
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Equipped with a high-performance energy recovery section, significantly reducing energy consumption and limiting OPEX
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Recommended daily operation: up to 16 hours per day
Design, Performance & Safety
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Containment of contaminated effluents ensured by strict safety devices (suitable for all BSL levels)
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Tubular design for continuous treatment, enabling the decontamination of large effluent volumes in very short times
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Compact footprint for easy equipment integration and simplified maintenance access
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Delivered on a single-block skid for reduced commissioning time
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Patented heating technologies
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Energy recovery section (up to 80% savings on thermal energy used)
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Materials selected based on the aggressiveness of agents present in the effluents (high resistance to chlorides)
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Fully automated operation: cycles controlled by PLC (level control for automatic start/stop, CIP and sterilization cycles) with full data recording
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Fully instrumented system (temperature sensor, flow meter, pressure and level transmitters, valves)
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Compliance with European or American standards
Options &Customization
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Storage tank
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Design in special steels for chloride resistance
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ATEX design (ensuring maximum safety in explosion-risk areas)
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SIL safety chain for reliable control of critical functions
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Inline grinding system
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Sampling valve
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Access platform
- The installation can be adapted to all types of client requirements, both in terms of hardware (PLCs, sensors, interfaces) and software (supervision, control systems).
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Documentation package according to the required level of traceability
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Additional options are available to further customize the equipment to your specific needs and project specifications
Want to learn more about our decontamination systems?
Contact us to benefit from the expertise of qualified decontamination professionals. Our experts will support you from the design phase of your project, analyzing your specific needs.
Effluent decntamination systems - Model FDS (Continuous)
