Produits > Effluent decontamination > Industrial batch decontamination system custom – BDS

Industrial batch decontamination system custom - BDS

High-performance & flexible decontamination solution for effluent treatment

Model: Cyclobatch (BDS)
Capacity: from 100 up to 16,000 liters per day
Technology: Batch
Energy: Steam
Design: Standard and custom

Cyclobatch industrial decontamination by Actini Group

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Thermal & energy efficiency for high capacities

Resulting from our R&D efforts, the CYCLOBATCH decontamination system stands out for its exceptional thermal and energy performance, as well as its unique features, offering a treatment capacity ranging from 100 to 16,000 liters per day.

Particularly well-suited for effluents containing particles or with variable viscosity, the CYCLOBATCH provides optimal flexibility thanks to a wide range of possible configurations. Every BDS system can be customized to precisely meet your needs in terms of flow rate, effluent type, biosafety level, time/temperature requirements, and even redundancies—ensuring efficient and secure integration into your facilities.

Capacities & volumes of BDS systems

MODELS

USEFUL CAPACITY

VOLUME BATCH

AVERAGE DAILY CAPACITY*

BDS-30 30 liters 60 liters 100 to 1.000 liters
BDS-300 300 liters 510 liters 1.000 to 3.500 liters
BDS-750 750 liters 1.250 liters 3.500 to 7.500 liters
BDS-1600 1.600 liters 2.500 liters 7.500 to 12.000 liters
BDS-2200 2.200 liters 3.500 liters 12.000 to 16.000 liters

*Average daily capacity: depending on process temperature/time/steam and cooling water available (based on 20-hour/day operation).

Product highlights

Treatment program

• Adjustable time/temperature scale according to specifications

Energy

• Steam • Energy recovery section

Technology

• Direct steam injection • Patented technology • Indirect heating technology also available

High-Security Decontamination for BSL-3 / SIL 3 Environments

The system meets the most stringent containment requirements, up to BSL-3 and SIL 3 levels. It relies on a patented tangential steam injection technology that generates cyclonic agitation inside the treatment vessel. This process ensures faster and perfectly uniform heating, including at the core of the vessel.

The device can be configured with redundancy through the integration of two decontamination tanks, thus ensuring continuous operation. Treatment efficiency is continuously monitored by dedicated sensors.

Contaminated effluents are strictly contained by a set of safety devices, eliminating any risk of recontamination of the treated product, notably thanks to the pressurization of effluents that have not yet been decontaminated.

Design & reliability

  • Reliability: no vent filters (eliminates the risk of clogging), no gaseous emissions

  • Gravity filling and draining to avoid using pumps that could cause leaks and to maximize containment

  • Energy recovery section enabling natural preheating and precooling of inlet and outlet effluents without adding refrigerant (80% savings on thermal energy used)

  • Pressure drainage during the heating cycle

  • Quiet operation: injection system equipped with SilentBlock technology (75 dBA vs. 100 dBA for equivalent systems)

  • External cooling of the decontamination tank: the tank remains hot, reducing energy consumption by nearly 25%

Automation and Instrumentation

  • Fully automated: supervision controls every step (from contaminated liquid collection to decontaminated liquid discharge) for safe operation and complete traceability

  • Cycles managed by PLC and controlled via a touchscreen on the front of the electrical cabinet

  • Fully instrumented system (temperature sensor, flow meter, pressure and level transmitters, valves)

  • CIP (Clean-in-Place) system

  • Compact footprint

  • No foaming effect

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Want to learn more about our decontamination systems?

Contact us to benefit from the expertise of qualified decontamination professionals. Our experts will support you from the design phase of your project, analyzing your specific needs.

Effluent Decontamination Systems - Model Cyclobatch - Gamme BDS

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