Produits > Preparation & Fermentation > Pilot fermenter – Zyma’Scale

Pilot fermenter - Zyma'Scale

As your process evolves, so does your fermenter

The ZymaScale is a SIP/CIP fermenter designed to support teams during the most critical phases of their development: scale-up, pilot production, and limited production. Faced with the challenges of scaling up, it provides a tailored solution, ensuring a system perfectly adapted to your process and regulatory requirements. Standard yet adaptable, the ZymaScale offers you the flexibility of customized equipment combined with the reliability and rapid deployment of a proven solution, allowing you to navigate every stage of your development with confidence.

Capacity : 10 to 300L
Vessel volumes:
20 L or 40 L
Culture types: Enzymes, bacteria, fungi, cell cultures
Cleaning: In-place with integrated pump
Sterilization: In-place

Can't find the capacity you need? Check out our other solutions!

Fermenter solutions suited to all volumes

Building on its expertise, Actini Group offers a range of modular fermenters (bioreactors) suitable for all capacities. These fermenters are designed to meet the specific requirements of each application. Whether for research or production, our solutions combine performance, flexibility, and reliability to support your projects with complete confidence.

Fermenters designed for performance

Actini Group presents a range of pilot fermenters combining performance and compact design.

Each fermenter is equipped with an integrated stainless steel control cabinet, enabling autonomous operation through Actini’s control and command software, ensuring precise and intuitive process control. Thanks to their carefully designed dimensions, these units easily fit into confined spaces found in certain industrial sectors.

For optimal user comfort, shelves are provided to accommodate external pumps and scales, and a lid lifting system facilitates maintenance operations and culture handling.

Features

Materials

Vessel & headplate / agitation: 316L stainless steel Frame: 304 stainless steel

Agitation

Magnetic or mechanical coupling, a wide selection of agitators, high mixing performance.

Gas

1 to 4 mass flow controllers

Pumps

2 to 5 peristaltic pumps Integrated CIP pump

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Automation

New ACTINI Software Suite Siemens PLC / HMI CFR 21 Part 11 Compliant

Dimensions

Maximum width: 1200 mm Maximum depth: 790 mm Maximum height: 1950 mm

Options

Option

Details

Customer benefit

Tank size 20L or 40L Scalability based on production volume; easy transition from pilot to semi-industrial scale
Agitation characteristics Mechanical / magnetic, speed, agitation blade configuration Adaptability to different types of microorganisms and processes; optimization of oxygen transfer and homogeneity
Sparger Sparger type: multi-hole, multi-porous Improved O₂ dissolution and CO₂ removal; optimization of gas-liquid transfer according to the process
Instrumentation Flow meter (flow rate) O₂, CO₂, N₂ - Biomass - Analyzer - Number of temperature probes Real-time monitoring of critical parameters; reduced risk of drift and improved data traceability
Peristaltic pump Speed of peristaltic pumps Precise control of feed rates; process reproducibility and reliability
Process Integrated CIP - Condenser - Heater Time savings and increased safety thanks to clean-in-place (CIP); maintenance of optimal thermal conditions
Transfer Additional peristaltic pumps - Flow control Securing and controlling media transfers; operational flexibility
Accessories Lifting system - Sample port - Mounting bracket - Vials/trays - Valves - Clean steam unit Easy sampling and operation; compliance with controlled environment production requirements
Specifications GMP Version - Tank interior finish Ra <= 0.5µm Compliance with GMP standards; suitability for regulated pharmaceutical and biotechnology production

Why choose Actini Group?

Flexibility and Modularity

The Actini Group line of fermenters is designed to adapt to all your needs.

Thanks to its modularity and a wide range of customizable options, each unit can be configured to meet the requirements of your application, whether for small-scale exploratory research or large-scale production.

Ergonomics and ease of use

Our fermenters combine performance with ease of use.

Their quick assembly and disassembly, along with an intuitive interface, enable precise control and optimal monitoring of experimental parameters, while simplifying operators’ daily work.

Durability and Reliability

Designed to last, Actini Group fermenters combine durability with reliability. Even in the most demanding environments, they ensure consistent performance and maximum safety for your cultures and products.

Innovation and Precise Control

Each fermenter is equipped with a modern control interface, offering precise control of critical parameters such as temperature, pH, and oxygenation. This technology ensures reproducible results and optimal ease of use, allowing you to monitor your experiments with ease.

Suitable for all industries

Whether in biotechnology, pharmaceuticals, food processing, or education, the Actini Group’s range of fermenters meets the specific needs of each industry by combining performance, modularity, and ease of use.

Standard Equipment

Actini Group fermenters come with a complete standard configuration, incorporating essential functions for reliable and high-performance laboratory use. This base ensures quick setup, proven robustness, and compliance with common research and production requirements.

Optimize Your Processes with Actini Group

Enhance your fermenter with our cleaning and sterilization solutions. Actini Group washers and autoclaves help reduce the time spent on maintenance and sterilization, giving you more time to focus on your research and projects.

Do you have a question, a need, or a project in mind?

Don’t wait any longer to discuss your industrial goals with us.
Contact us today to discuss your ideas and bring them to life. Our teams of qualified professionals will support you every step of the way, from design to manufacturing.

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