Materials
Tank & platform / agitation: 316L stainless steel Frame: 304 stainless steel
Pilot fermenter - Zyma'Scale
As your process evolves, so does your fermenter
The ZymaScale is a SIP/CIP fermenter designed to support teams during the most critical phases of their development: scale-up, pilot production, and limited production. Faced with the challenges of scaling up, it provides a tailored solution, ensuring a system perfectly adapted to your process and regulatory requirements. Standard yet adaptable, the ZymaScale offers you the flexibility of customized equipment combined with the reliability and rapid deployment of a proven solution, allowing you to navigate every stage of your development with confidence.
Vessel volumes: 20 L or 40 L
Culture types: Enzymes, bacteria, fungi, cell cultures
Cleaning: In-place with integrated pump
Sterilization: In-place
Can't find the capacity you need? Check out our other solutions!
Fermenter solutions suited to all volumes
Building on its expertise, Actini Group offers a range of modular fermenters (bioreactors) suitable for all capacities. These fermenters are designed to meet the specific requirements of each application. Whether for research or production, our solutions combine performance, flexibility, and reliability to support your projects with complete confidence.
Fermenters designed for performance
Actini Group presents a range of pilot fermenters combining performance and compact design.
Each fermenter is equipped with an integrated stainless steel control cabinet, enabling autonomous operation through Actini’s control and command software, ensuring precise and intuitive process control. Thanks to their carefully designed dimensions, these units easily fit into confined spaces found in certain industrial sectors.
For optimal user comfort, shelves are provided to accommodate external pumps and scales, and a lid lifting system facilitates maintenance operations and culture handling.
Specifications
Agitation
Magnetic or mechanical coupling, wide selection of agitators, high mixing performance.
Gas
1 to 4 mass flow meters with regulators
Pumps
2 to 5 peristaltic pumps Integrated CIP pump
Automation
ACTINI control/command software suite Siemens PLC / HMI CFR 21 Part 11 compliance
Dimensions
Maximum width: 1200 mm Maximum depth: 790 mm Maximum height: 1950 mm Compatible with laboratory doors
Features
Option |
Details |
Customer Benefit |
|---|---|---|
| Vessel size | 20L or 40L | Scale flexibility based on production volume; easy transition from pilot to semi-industrial scale |
| Agitation features | Mechanical / magnetic, speed, impeller configuration | Adaptability to different types of microorganisms and processes; optimization of oxygen transfer and homogeneity |
| Sparger | Sparger type: multi-hole, porous | Better O2 dissolution and CO2 removal; gas-liquid transfer optimization according to process requirements |
| Instrumentation | Flow meter (O2, CO2, N2) – Biomass – Analyzer – Number of temperature probes | Real-time monitoring of critical parameters; risk reduction of process drift and enhanced data traceability |
| Peristaltic pump | Peristaltic pump speed | Precise control of feed flow rates; process repeatability and reliability |
| Process | Integrated CIP – Condenser – Heater | Time savings and increased safety thanks to Clean-In-Place (CIP); maintenance of optimal thermal conditions |
| Transfer | Additional peristaltic pumps – Flow rate control | Secure and controlled media transfers; operational flexibility |
| Accessories | Lifting system – Sampling valve – Stand – Bottles/plates – Valves – Clean steam generator | Easy sampling and operation; compliance with production requirements in controlled environments |
| Documentation | GMP version – Vessel inner finish Ra $\le$ 0.5 µm | Compliance with GMP standards; eligibility for regulated pharmaceutical and biotechnological production |
Why choose Actini Group?
Flexibility and modularity
The Actini Group line of fermenters is designed to adapt to all your needs.
Thanks to its modularity and a wide range of customizable options, each unit can be configured to meet the requirements of your application, whether it involves small-scale exploratory research or large-scale production.
Ergonomics and ease of use
Our fermenters combine performance with ease of use.
Their quick assembly and disassembly, along with an intuitive interface, enable precise control and optimal monitoring of experimental parameters, while simplifying operators’ daily work.
Durability and reliability
Designed to last, Actini Group fermenters combine durability and reliability. Even in the most demanding environments, they ensure consistent performance and maximum safety for your cultures and products.
Innovation and precise control
Each fermenter is equipped with a modern control interface, offering precise control of critical parameters such as temperature, pH, and oxygenation. This technology guarantees reproducible results and optimal ease of use, allowing you to monitor your experiments with ease.
Suitable for all industries
Whether in biotechnology, pharmaceuticals, food processing, or education, the Actini Group’s line of fermenters meets the specific needs of each industry by combining performance, modularity, and ease of use.
Standard Equipment
Actini Group fermenters come with a complete standard configuration, incorporating essential functions for reliable and high-performance laboratory use. This base ensures quick setup, proven robustness, and compliance with common research and production requirements.
Standard Equipment
Actini Group fermenters come with a complete standard configuration, incorporating essential functions for reliable and high-performance laboratory use. This base ensures quick setup, proven robustness, and compliance with common research and production requirements.
Optimize Your Processes with Actini Group
Enhance your fermenter with our cleaning and sterilization solutions. Actini Group washers and autoclaves help reduce the time spent on maintenance and sterilization, giving you more time to focus on your research and projects.