Mastering pure steam is a critical pillar for ensuring sterility and process compliance in the pharmaceutical, biotechnology, and healthcare sectors. Actini Group steam generators are engineered for total reliability, offering scalable capacities to meet your specific needs. Our equipment complies with the strictest regulatory requirements (cGMP, PED 2014/68/EU, CODAP) to secure your production and cleaning cycles.
In an industrial landscape where traceability and repeatability are non-negotiable, Actini Group provides robust solutions for:
Thermal Sterilization: Feeding autoclaves and reactors.
Clean-in-Place (CIP): High-temperature disinfection of tanks and networks.
Clean Utilities: Production of contaminant-free steam for sensitive processes.
Performance & Control: Our generators feature advanced automation systems, ensuring precise pressure regulation and real-time cycle monitoring.
Depending on your facilities and available energy sources, you can choose between two primary configurations:
Model SG-E: Powered by an electrical energy source.
Model SG-S: Powered by industrial steam or superheated water via a heat exchanger.
These generators can be integrated directly into your existing setup or sold as standalone units. They produce reliable, constant, pharmaceutical-grade steam to feed your utility networks.
Feature |
Model SG-E (Electric) |
Model SG-S (Exchanger) |
|---|---|---|
| Primary Energy | Electricity / Steam / Superheated water | Industrial Steam / Superheated Water |
| Technology | Stainless steel immersion heater | Shell and tube heat exchanger |
| Inlet Water Quality | Softened, RO, or WFI | Softened, RO, or WFI |
| Design | Horizontal or Vertical | Horizontal or Vertical |
This model is preferred for facilities requiring complete autonomy from a primary steam network. Its design guarantees the total absence of dead legs and a surface roughness of less than 0.8 μm, preventing any risk of biofilm buildup.
Optimized for thermal efficiency, the SG-S model utilizes your existing industrial steam or superheated water to produce pharmaceutical-grade clean steam. It combines high capacity with a compact footprint.
Model Series |
Capacity Range (at 2 barg) |
References |
|---|---|---|
| SG-E Series | 18 to 150 kg / hour | SG-E18 to SG-E150 |
| SG-S Series | 100 to 1,800 kg / hour | SG-S100 to SG-S1800 |
Drainable Design: Each unit is fully drainable, guaranteeing total system drainage to prevent water stagnation and ensure impeccable hygiene between cycles.
Operation & Automation: Our generators are fully automated, allowing for simplified and secure clean steam production without the need for constant human intervention.
Water Feed with Level Control: The system features intelligent water feeding with redundant level control, ensuring maximum operational safety and dry-run protection.
Blowdown System: An automatic blowdown system effectively eliminates accumulated impurities and mineral salts. This maintains consistent steam quality while extending the equipment’s lifespan.
Wide Range of Options: Numerous options are available to perfectly adapt to your process constraints. These include booster pumps, droplet separators, or thermostatic reservoirs.
Every unit produced by Actini Group is engineered to guarantee security for your regulatory audits and provide maximum protection for your production lines:
Total Hygiene & Sanitary Safety: The advanced design of our generators guarantees the complete absence of dead legs. The equipment is fully drainable to eliminate any risk of water stagnation. This design prevents biofilm development and ensures flawless sterility between each cycle.
Certified Materials & High-Quality Finishes: We exclusively use high-purity stainless steel (316L) compliant with the most demanding international standards. Our surfaces feature a controlled roughness of less than 0.8 μm. This finish minimizes particle adhesion and facilitates cleaning and decontamination procedures.
Operational Safety & Process Control: For unfailing reliability, our systems integrate a water supply with redundant level control, preventing any service interruptions. The automatic blowdown system intelligently manages the discharge of condensates and impurities, extending the installation’s lifespan while maintaining constant steam quality.
Actini Group offers a range of advanced options to meet the specific constraints of each industrial site, maximizing steam purity, network stability, and energy efficiency:
Steam Sampling: This system allows for real-time quality control and purity analysis directly at the generation point, ensuring constant compliance with your standards.
Droplet Separators (Dry Steam): The integration of this high-performance system ensures the production of superior-quality dry steam. It eliminates all traces of residual moisture to provide long-lasting protection for your sterilization equipment.
Booster Pumps & Thermostatic Reservoirs: Adding these systems helps stabilize distribution pressure and maintain steam at an optimal temperature, meeting peak demand in your industrial processes.
Pre-heating Exchangers for Energy Optimization: Residual energy is recovered to heat the feed water. This process significantly reduces electricity or primary steam consumption for improved energy efficiency.
Our Actini Group experts support you from the initial design to the final commissioning of your installation.
Whether you have an immediate sterilization project or require a tailor-made technical study for your clean steam network, we are here to turn your ambitions into reality.
