Produits > GMP Sterilization Equipment > Continuous Sterilizer – Steril’One

Continuous Sterilizer - Steril'One

Standardized or custom cGMP sterilizers for secure industrial scale-up

Actini Group’s Steril’One is the leading continuous flow sterilization unit for pharmaceutical, biotechnological, and cosmetic laboratories and production sites. Designed to combine compactness with performance, it guarantees irreproachable sterility and ultra-fast commissioning thanks to its “Plug & Play” design.

  • Capacity: 100 to 20,000 liters per hour
  • Energy: Electricity, steam, or superheated water
  • Design: Standard with options

A range designed for scale-up

The Steril’One supports your industrial growth. Thanks to its standardized yet modular design, you can move from the pilot phase to mass production without changing technology, thereby securing your process validations and future audits.

  • Steril’One 500: Ideal for early production phases and small series (100 to 500 L/h).

  • Steril’One 2,000 & 20,000: Designed for large-scale production, they integrate easily into complex industrial lines (up to 20,000 L/h).

Note: For validation needs prior to investment, discover our rental sterilizer:

Technical Specifications & Performance

MODEL

CAPACITY

TECHNOLOGY

ENERGY

STERIL-500 100 to 500 L/h Continuous Superheated water, steam, or electricity via steam generator
STERIL-2,000 500 to 2,000 L/h Continuous Steam
STERIL-20,000 5,000 to 20,000 L/h Continuous Steam

Steril’One 500

Ideal for securing the early development phases of your strategic projects. Perfect for pre-production and small batches, it offers the flexibility needed to treat a wide variety of products, including the most sensitive formulations, while ensuring flawless sterility and total compliance with your industry standards. Our Steril-One 500 is also available for rent to support your ramp-up.

Steril’One 2,000 & 20,000

Designed to meet large-scale production needs while respecting the strictest regulatory requirements of pharmaceutical and biotech environments. Built for complex industrial environments, they integrate seamlessly into your production lines. Their optimized design guarantees rapid commissioning and immediate project start-up, without heavy engineering studies, for enhanced market responsiveness.

Technical Characteristics

Layout

Model Steril-500: 1,300 x 1,300 x 2,100 (mm) Model Steril-2,000: 2,800 x 1,000 x 2,100 (mm)

Icone viscosité Actini Group

Viscosity Control

From 1 cP to 2,000 cP depending on chosen options. Nutrient media (agar, glucose solutions, proteins...) Fermentation broth Active ingredients (peptides, insulin...) Plant extracts, molasses, flavors...

Précision thermique

Thermal Precision

Adjustable temperature from 80°C to 140°C to protect thermolabile molecules. (Note: Treatment capacity may be affected by product viscosity and thermal properties.)

Icone conception

Hygienic Design

High-quality stainless steel finishes and drainable piping to guarantee the absence of cross-contamination.

Key Advantages of the Standard Range

Benefit

Description

Flexibility & Scalability Our modular solutions support you from R&D to industrialization without changing technology. Actini offers rental options prior to CAPEX investment to validate the process.
Reduced Time-to-Market Accelerate market launch with standard configurations ready for regulatory validation.
Budget Optimization A scalable solution that avoids early over-investment while remaining adaptable to future needs.
Technical Support Validation services, dedicated process support, and "zero contamination" expertise.
Versatility & Adaptability Rapid batch sequencing with reliable decontamination between runs to maximize capacity utilization.
Safety & Brand Image Reach the strictest standards to strengthen your position as a partner of choice.
Multi-Project Support Design engineered for multi-client and multi-product environments, guaranteeing zero cross-contamination.
Total Compliance Equipment meeting cGMP and FDA standards, with full digital traceability (21 CFR Part 11).
Simplified Integration Compact solutions that minimize the footprint in classified production areas.

Discover Available Options

Adapt your Steril’One to the requirements of your fluids:

  • Automatic & Connected: Remote access, custom Profinet protocols, and advanced supervision.

  • Aseptic Process: Sampling valves, automated CIP/SIP systems, and booster pumps for overpressure.

  • Product Adaptability: Configurable holding tubes (up to 2 min), flushed seals for sugary fluids, and specific pumps for high viscosity.

SterilOne 2000 stérilisateur en continu Actini Group

Options Steril–500

  • Holding tube: 30s (opt) / 1 min (std) / 2 min (opt)

  • Steam operation

  • Downstream SIP/CIP manifold

  • Customer CIP integration

  • Pump with seal flushing for sugary products

  • Pump with external ventilation for viscous products

Options Steril 2,000 & Steril 20,000

  • Holding tube: 1 min (std) / 2 min (opt)

  • Upstream valve SIP/CIP (SEP/NEP)

  • Centrifugal pump with seal flushing for sugary products

  • Centrifugal booster pump for sterile section overpressure

  • Twin-screw positive displacement pump (optional flushing for sugary products)

  • Conductivity meter for machine rinse verification

Discover our other continuous sterilization equipment

Need expert advice for your production line?

Entrust your projects to Actini Group.
From initial design to IQ/OQ/PQ qualification, our teams guarantee a reliable, high-performance sterilization solution tailored to your needs.

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