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Home > Biopharmaceutical Processing > Decontamination |
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BIOWASTE DECONTAMINATION SYSTEMS |
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STANDARD DESIGN FROM 300 to 12,000 L/H |
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ENVIRONMENT |
BSL1 |
BSL2 |
BSL3 |
BSL4 |
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| ACTINI has designed a unique thermal and continuous process aimed at decontaminating effluents containing viruses or bacteria.
APPLICATIONS
- Influenza / Avian Flu
- Prions
- API
- Cell strains
- Bacteria
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| DECONTAMINATION PRINCIPLE: APPLIED LETHALITY RATES |
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The biological germs lethality is a direct relation between the residence time of the effluents and the treatment temperature.
For thermal decontamination, we apply the sterilization rate F0=20 at least.
Classically, a 30 F0 is required In order to increase the safety margin. |
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For thermal decontamination we can apply different schemes for 30 lethality rates:
- 30 minutes at 121°C / 250°F
- 3,9 minutes at 130°C / 265°F
- 72 seconds at 135°C / 275°F
- 24 seconds at 140°C / 285°F
- 8 seconds at 145°C / 290°F
according to the formula F0 = t X 10 exp((T – 121,1) / 10)
(t = treatment time in minutes and T = treatment temperature in °C)
with a liquid having the same features as water and based on a reference germ: the Baccillus Stearothermophilus |
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| MAIN FEATURES |
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- Standard treatment capacities from 300 to 12,000 l/h
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- Steam operated or all-electrical system
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- Fast-track delivery (12 weeks)
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| Compact and skid-mounted decontamination plants engineered by ACTINI combine the best features of our unique and patented heat treatment technologies with both best components and raw materials to ensure a perfect inactivation of the biowaste. |
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Clearly focused on safety,
• Redundant control of the inactivation parameters (temperature-time)
• Construction materials chosen in respect of the aggressiveness of the agents present in the biowaste
• All-welded tubular design to avoid any risk of cross contamination
• PLC-controlled cycles (level controlled automatic start-up and shut-down, cleaning cycles) and records.
• CGMP design, conformity with CFR and pharmaceutical guidelines
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the design features offers many other advantages to make your entire
environment more efficient and more profitable:
• Continuous treatment allowing to process large capacity in a very short time.
• Energy recovery system for energy savings (80% of the used thermal energy is saved thanks to this section and no chilled water is required)
• No fouling thanks to the monotubular design (longer production cycles)
• Double pumping systems for an easier service
• Reduced maintenance
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| FLOW DIAGRAM |
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| RANGE |
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Standard treatment capacities from 300 to 12,000 l/h |
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Capacity |
Standard Dimensions / Weights |
Length |
Width |
Height |
Weight |
300 – 500 l/h |
3,500 mm
137.75 in |
1,200 mm
47.25 in |
1,800 mm
70.75 in |
1,500 kg
3,300 lb |
2,500 l/h |
3,500 mm
137.75 in |
1,500 mm
59.0 in |
2,200 mm
86.75 in |
2,500 kg
5,500 lb |
6,000 l/h |
4,600 mm
181.0 in |
1,600 mm
62.0 in |
2,200 mm
86.75 in |
3,000 kg
6,600 lb |
12,000 l/h |
6,500 mm
258.0 in |
1,800 mm
70.75 in |
2,400 mm
94.5 in |
3,500 kg
7,700 lb |
20,000 l/h |
6,500 mm
256.0 in |
2,100 mm
82.75 in |
2,400 mm
94.5 in |
4,500 kg
9,900 lb |
Other |
Upon request |
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