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Home > Food processing > Food technologies > Actiflash ®
   
  The UHT-Flash exchanger : Actiflash ®
   
 
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Actiflash ®  
  The first goal of this new Flash sterilization / pasteurization system, designed in collaboration with the INRA (Villeneuve d'Asq) and the Group Electricty of France, consists in obtaining products which, after treatment, have the closest organoleptic qualities (smell, taste, consistency, vitamins) to the fresh products (not treated).    
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Goals :

  • Respect the physical nature of the foodstuffs
  • Preserve the good "fresh taste"
  • Improve the bacteriological safety of the foodstuffs
  • Extend their shelf life

Applications

  • Milk
  • Milky beverages and dessert custards /li>
  • Fruit juices and wines
  • Liquid eggs
  • Very fluid sauces

Operating principle

The Acti-Flash® process, based on the Actijoule® technology, is made of a series of stainless steel tubes in which the liquid to treat flows. Powered by a low voltage electrical source, the tubes heat up and the product flowing inside absorbs the produced energy.

Its operating principle , is based on the circulation of fluids with velocities reaching more than 6 m/s and working with flow densities between 15 and 40 W/cm²; today, the Acti-Flash® system is therefore the only direct heat process in a position to obtain such efficiencies..

Performances:

Gathering lots of technical parameters, this system which can be easily integrated in existing installations, is the only indirect heat process which allows: :

  • Increase phases from 3,5 to 10 seconds for a 50°C DT (standard process: increase phases from 40 to 80 seconds for a 50°C D)
  • A real improvement in the organoleptic qualities (color, taste, texture)
  • A more than 16 hours production time with a self-cleaning "Kärcher" effect created owing to the high circulation velocities.
  • A high temperature sterilization (more than 155°C) for products such as milk without any steam injection in the product.

Advantages

  • High flux short heating: the direct heating, without heating fluid, involves high exchange rates; the residence time of the product is shorter in order to better preserve its primary qualities.
  • Very precise temperature regulation (+- 0,2°C)
  • Reduced and controlled fouling: the strict control of both product and tube surface temperatures reduces the fouling and increases the production periods
  • No thermal inertia; the Actijoule® allows to work with a "Stop & Go" mode, the absence of heating fluid suppressing any overheating risk for the product
  • A preserved product
  • A better preservation of the primary qualities, compositions and flavors of the products during their sterilization or pasteurization
    • No Maillard's reactions (coloration and burnt taste)
    • No protein coagulation phenomena
    • No loss in minerals and vitamins,…
  • Extension in the products shelf life
  • Improvement at the level of the sterilization or pasteurization performance .
  • Increase in the treatment temperature.
 
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ACTINI GROUP • Designing & manufacturing of heat treatement plants Actini Actini Actini processing
Parc de Montigny • Maxilly • 74500 EVIAN • France
Phone: 33 (0)4 50 83 12 12 • Fax: 33 (0)4 50 83 12 10 • e-mail