Egg processing line - ultra-high pasteurizer

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Ultra-High Pasteurizer

Designed for

A higher microbiological safety
A longer shelf life from 6 to 8 weeks
Higher profits

ACTITUBE TUBULAR DESIGN

Fully tubular design with an aseptic design and a perfect cleaning
High energy recovery system
Sanitation at 121°C before production
Fully PLC controlled process for both safe control and tracking

ACTIJOULE PATENTED PASTEURIZATION TECHNOLOGY

The ACTINI's heating processes allow a direct heating with a very accurate regulation
The liquid circulates through stainless steel tubes acting as a low voltage electrical power source
Sanitation at 121°C before production
The product is heated by absorption of the energy generated by the Joule effect in the tubes

ZOOM ON THE ACTIFLASH® HEATING SYSTEM

5 m/s high speed system

The circulation of the product at very high speeds in the tube creates a "Kärcher" effect which avoids the deposits
The ultra-short treatment time prevents from the coagulation of the proteins
The turbulence is maximum and heat transfer coefficient is very high; this make a minimal difference of temperature between the tube and the product

MAIN ADVANTAGES OF THE ACTIFLASH® TECHNOLOGY

Longer production run (6 to 8 hours) thanks to a reduced fouling in the Actiflash® tube
Better preservation of the functional properties of the eggs; very high quality processed product
Very accurate regulation of the temperature (+/- 0,2°C)

MAIN COMPONENTS

Volumetric feeding pump
Tubular exchanger for recovery, preheating and cooling
Tubular holding section
Actijoule ® or Actiflash ® heating
Control panel with regulation and PLC

TREATMENT SCHEMES

Treatment	Actitube	Actijoule	ActiFlash	Holding	Outlet
Whole	67°C	70°C	73 / 74°C	120 / 180 s	3 / 4°C
Yolk	66°C	67°C	-	360 s	4 / 5°C
White	57 / 58°C	59°C	60°C	120 / 180 s	3 / 4°C

Homogenizer

Homogenisation of the product by a mechanical action in order to obtain the split and mix of the macro-particles. This leads to have an homogeneous phase, a decrease of the clogging and a guarantee that the treatment is done inside the product.

OUTLINE

Pumping group with 3 pistons made of tungsten carbide for a higher resistance
Aspiration and delivery valves in steel alloy which resist at wear
Pressure indicator with sanitary diaphragm
Homogenisation chamber with pneumatic regulators of pressure
Driving by belt

ACTINI GROUP • Designing & manufacturing of heat treatement plants
Parc de Montigny • Maxilly • 74500 EVIAN • France
Phone: 33 (0)4 50 83 12 12 • Fax: 33 (0)4 50 83 12 10 •